Warehousing
Ensuring Scale and Precise Warehouse Inspections to Minimize Defective Product Seepage
Quantitative and Qualitative Checks
Packaged product inspections in eCommerce Fulfillment Centers (FCs) using a multi-way match of GRN/IRN, Warehouse Management System (WMS), and Catalog Management System (CMS) are critical to ensuring product quality and correct shipment while carrying out automation of the warehousing system. Wrong shipments can adversely affect customer satisfaction and result in product recalls and expensive reverse logistics.
Deployment using bespoke rigs and handheld devices.
The AI warehouse inspection solution offers a specialised bespoke rig with controlled lighting, high-end industrial-grade machine vision cameras, state-of-the-art GPUs, and other necessary IOT devices to process shrink-wrapped products.
Reduce wrong product shipment.
The same AI warehousing solution is delivered over handheld devices for large white goods, such as home electronics, furniture, etc. The AI solution does accurate product-to-catalog matching to ensure no error during dispatch. The standard identifying signals are similar results or positive matches for mandatory product attributes like EAN, GTIN, classification, Brand style/article, title, price, size, colour, etc. There is also a check for variation in attributes. This helps add more knowledge about the product, and the solution will better identify an exact product match or mismatch in the following comparison. With over 280 million SKUs processed annually, our automation of the warehousing system provides 100% positive results for the best product match result.
Zero false positives and 100% true negative detection.
The precise warehouse inspections using quantitative/qualitative checks ensure the products are binned correctly and enable shipment of the right products. The solution inspects products and rejects those with non-conforming presentations before they move further in the value chain. The solution guarantees zero False Positive and 100% True Negative detection, enabling 90% and above efficiencies.
BENEFITS
Reduces wrong product shipment by 13%
Ensures correct binning and enables shipment of the right products
A comprehensive dashboard for actionable intelligence
Applicable for multiple SKUs
Inspection process
The Perfect Order – What You Order is What You Get!
The AI warehousing solution can be integrated with the best-of-breed WMS solutions to provide a visual track-and-trace audit for seamless data and product flow. Repetitive tasks are performed quickly and consistently, freeing workers to focus on more critical tasks.
Data analytics for actionable intelligence.
AI automation in warehousing operations analyses data to provide actionable intelligence and can act on these insights in real-time. Combining machine vision and deep learning technology can help ensure primary and secondary packaging is adequately sealed, tamper-proof, correctly assembled, and defect-free to avoid rework and product recalls.
The defect detection solution is self-learning and can find a wide range of unacceptable product defects throughout the quality control process. To spot all defects, the inspection leverages special lighting and proper product presentation to ensure that only products without defects move on to the following process.
BENEFITS
Primary and secondary packaging are made defect-free
Leverages special lighting and proper product presentation to spot all defects
Self-learning solution enabling exact product match results
Inspection process
Defect Checks – Qualitative to Minimize Wastage
For return-to-origin (RTO) management/reverse logistics, AI-powered visual inspections ensure that defective/refused products can be handled promptly for repackaging or disposal and help quickly identify reusable products so they can be rerouted for binning.
The quality warehouse inspections provide a complete visual track-and-trace trail of the products, making it easy to monitor the levels and types of high return volumes. In this AI warehousing solution, the refused cargo is routed as inventory stock again after proper quality inspection checks to minimise wastage.
BENEFITS
Identifies re-usable products quickly so that it can be re-routed for binning
Defective products can be dealt with promptly for repackaging or disposal
It makes it easy to monitor the levels and types of high-return volumes
